Intel lists five challenges for IC scaling Mark LaPedus (02/09/2009 9:26 H EST) SAN FRANCISCO -- Chip scaling will continue for the next several years, but there are several challenges that face IC makers. At the International Solid-State Circuits Conference (ISSCC) here, Mark Bohr, Intel senior fellow and director of process architecture and integration at Intel Corp. (Santa Clara, Calif.), outlined the challenges and potential solutions. Bohr listed five major stumbling blocks--or challenges--for the 32-nm node and beyond: 1. Patterning or lithography Problem: Wavelength has been scaling at a slower rate than the IC feature size. Current solutions: ''Resolution-enhancement techniques, such as optical-proximity correction, phase-shift masks, and immersion lithography, have been introduced to bring us to the 32-nm generation. But even with these enhancements, layout restrictions, such as unidirectional features, gridded layout and restricted line plus space combinations, have had to be gradually adopted.'' Future solutions: ''Double-patterning techniques and computational lithography are options being investigated to continue scaling to 22-nm and possibly 16-nm generations before extreme ultraviolet (EUV) lithography could be ready to provide a significant wavelength-reduction and resolution enhancement.'' 2. Transistor options Problem: Classical scaling ended in the early 2000s due to gate oxide leakage. Current solutions: ''Strained silicon, high-k dielectrics and metal gates have been significant innovations that have allowed MOSFET density, performance and energy efficiency to show continued improvements past when traditional scaling techniques ran out of steam.'' Future solutions: ''Substrate engineering makes use of wafers to improve p-channel mobility, but may not offer any advantage for n-channel devices. Multi-gate transistors such as FinFET, Tri-Gate and Gate-All-Around devices offer improved electrostatics and steeper sub-threshold slopes, but may suffer from higher parasitic capacitance and parasitic resistance. ''III-IV channel materials such as InSb, InGaAs and InAs are showing promise for providing high switching speed at low operating voltage due to increased carrier mobility, but challenges remain before a practical CMOS solution will be ready. 3. Interconnect options Problem: New solutions are required to slow resistivity and other problems. Current solutions: Today's processes use copper interconnects, low-k and other technologies to enable interconnect scaling at a rate of 0.7x per every generation. Future solutions: ''3-D chip stacking combined with through-silicon-vias provides a high density of chip-to-chip interconnects. The downside of 3-D chip stacking in this manner include the added process costs of (TSVs), the silicon area lost on the chip that has vias cut through it, and the challenges of delivering power and removing heat from the stack. ''Optical interconnects can address this bandwidth bottleneck if technologies can be developed that cost effectively integrate photonics with silicon logic. Using optical interconnects for on-chip signaling may be further off in the future due to the difficulties with scaling optical transceivers and interconnects to the dimensions required.'' 4. Embedded memory Problem: High-density memory beyond SRAM is needed in today's devices. Current solution: Traditional 6T SRAM cells are used in processors and other products. Future solutions: ''In additional to traditional DRAM, eDRAM and flash-memory options, floating body cell, phase-change memory and seek-and-scan probe memory options all provide greater bit density than what 6T SRAM cells can provide. But integrating a novel memory process together with a logic process on a single wafer without compromising one or the other could be difficult.'' 5. System integration Problem: It is not sufficient to take smaller transistors as they become available to simply make more complex versions of the same system components. Current solutions: ''The new era of microprocessor scaling makes greater use of energy efficiency, power management, parallelism, adaptive circuits and SoC features to provide products that are many-core, multi-core and multi-function.'' Future solutions: ''As we ponder the best paths to take in doing higher level integration in the electronics world, we may consider examples provided by nature (such as the human brain). URL: http://www.eetimes.com/showArticle.jhtml?articleID=213402033 --

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